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Sensor Data Analytics

A Complete Overview

In data analytics since 1989, ScienceSoft helps businesses in 30+ industries implement secure IoT analytics solutions to enable real-time decision-making, automation, and optimize the utilization of human, material, and energy resources.

Sensor Data Analytics - ScienceSoft
Sensor Data Analytics - ScienceSoft

Sensor Data Analytics: The Gist

Sensor data analytics is needed to gather and analyze the data from sensor-equipped devices used in various fields: manufacturing, healthcare, retail, BFSI, oil and gas, automotive, energy, transportation, logistics, agriculture, smart cities, and more.

Such solutions enable ad hoc and real-time data analytics to monitor environmental conditions, optimize asset utilization, and enable preventive maintenance. Sensor analytics solutions also leverage AI/ML-powered capabilities to predict critical events, build highly accurate forecasts, mitigate long-term risks, and enable processes automation via intelligent commands.

  • Implementation costs: $70,000–$500,000, depending on the number of integrated sensors, the diversity of data types, the complexity of analytics processes, and more.
  • Implementation results: up to 60% savings in overall business costs.

Sensor Data Analytics: Key Features

At ScienceSoft, we develop sensor data analytics solutions tailored to our clients’ unique needs. Below, our consultants outline the major sensor analytics features that are universal across all industry applications.

Sensor data processing and storage

  • Collecting and filtering raw sensor data and ingesting it into a data lake.
  • Automated cleansing and unification of sensor data.
  • Centralized storage of highly structured sensor data and metadata that enables fully contextualized analysis of historical data via user queries.
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Sensor data analysis and reporting

  • Monitoring sensor-equipped objects.
  • Detecting critical events based on pre-set fault-determining parameters (e.g., excessive humidity or vibration level) and sending real-time alerts or commands.
  • Diagnostic analytics to identify root causes behind various outcomes.
  • Predictive analytics for accurate forecasting and predictive maintenance.
  • Prescriptive analytics to provide optimization recommendations, e.g., in production processes, patients’ treatment, resources utilization, and more.
  • Interactive dashboards for visual data representation with drag-and-drop functionality, slicers, and filters.
  • Scheduled and ad hoc reporting.
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Industry-Specific Uses of Sensor Data Analytics

  • Monitoring equipment & machinery (e.g., temperature, vibration, lubrication, pressure), environmental conditions, resource utilization, and employees’ activity.
  • Optimizing production processes and resource consumption.
  • Production quality control.
  • Predictive maintenance.
  • Detecting safety hazards.
View a related project by ScienceSoft
View a related project by ScienceSoft
  • Monitoring vehicle production process to optimize it and reduce losses.
  • Monitoring vehicle state and performance (e.g., speed, fuel consumption, engine temperature).
  • Detecting unsafe driving and alerting the driver (e.g., in case of drowsy driving).
  • Analyzing road conditions (e.g., speed limits, accidents, construction works) and sending alerts.
  • Predictive maintenance for manufacturing equipment or vehicles (e.g., forecasting the need for parts to be serviced or replaced).
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Agriculture

  • Monitoring weather conditions, crop growth and health.
  • Monitoring the chemical composition (acidity, moisture, nutrient levels) of soil and agricultural waste.
  • Real-time livestock monitoring (e.g., location, body temperature).
  • Monitoring and automatically adjusting greenhouse conditions based on pre-set parameters and real-time sensor data.
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  • Equipment monitoring and performance optimization.
  • Fleet management (e.g., real-time tanker monitoring).
  • Power grid monitoring and energy distribution optimization.
  • Predictive maintenance, including for remote & offshore facilities.
  • Hazard management & prevention (e.g., leakage detection and alerts).
  • Optimizing the use of physical and human resources to reduce environmental impact and improve the bottom line.
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  • Optimizing inventory management based on sensor data from smart shelves and fridges.
  • Improving the merchandising strategies based on the analysis of customer traffic patterns and behavior.
  • Tracking staff movement and interactions with customers.
  • Supply chain monitoring and optimization.
  • Detecting fraud and theft attempts.
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  • Monitoring vehicle performance and driver behavior (e.g., driving speed, unnecessary stops, fuel consumption).
  • Monitoring cargo conditions and adherence to storage specifications.
  • Optimizing logistics routes and delivery times based on road condition analysis, e.g., traffic jams, tollbooth queues, construction works.
  • Public transportation monitoring & analytics: intelligent routing and dispatch, vehicle condition monitoring, ticketing and real-time information systems for passengers.
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  • Monitoring air quality, energy consumption, driving patterns, vehicle and foot traffic flow, etc.
  • Enabling predictive city infrastructure maintenance.
  • Forecasting energy and water consumption.
  • Root cause analysis and intelligent suggestions to improve traffic management, resource consumption, waste management, and public health.
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  • Assets monitoring (e.g., office buildings, ATMs, CIT vehicles).
  • Monitoring and analyzing facilities’ environment and foot traffic to optimize HVAC and lightning resources consumption.
  • Monitoring goods movement for trade finance companies to increase their visibility and security.
  • Continuous monitoring of the insured objects.
  • Sending alerts in case of malicious activity, asset failure, high damage probability, etc.
  • Predicting the probability and severity of loss events and pricing insurance services accordingly.
  • Tracking and analyzing the behavior and health state of the insured persons via medical devices and smart wearables and providing recommendations on the proper actions to minimize life and health risks (for pay-as-you-live insurance).

Build a Sensor Data Analytics Solution with Experts

ScienceSoft’s experienced team of data analytics consultants, architects, and solution engineers is ready to help you implement a high-performing sensor analytics solution.

High-Level Architecture of Sensor Data Analytics Software

Below, we describe a sample architecture of an advanced sensor data analytics solution with real-time analytics and ML functionality.

Architecture of Sensor Data Analytics Software - ScienceSoft

Sensors and smart devices gather data and transmit it via field and cloud gateways to the streaming data processor. It performs the initial processing of the data and pushes it in two directions:

  1. To control applications that send commands to actuators if a pre-set event or an anomaly is detected (e.g., adjusting room temperature in case the pre-set limit is crossed).
  2. To a data lake where structured (e.g., temperature readings) and unstructured (e.g., raw video) data is stored until it needs to be analyzed.

After being transformed, cleaned, unified, and otherwise prepared for analytics, sensor data lands in a big data warehouse. A big DWH also stores sensor metadata (machine configurations, sensor deployment location, etc.) and data from control applications, which enables fully contextualized analysis.

A big data warehouse is a source of high-quality data for:

  • The analytics module that identifies trends and dependencies in the data, generates scheduled and ad hoc reports, builds forecasts, and offers recommendations.
  • The ML module (optional). The module enables control applications to trigger actions. These models are continuously updated to remain precise and efficient.

The users access the system via user applications that allow them to monitor the sensor-equipped assets and their performance, send manual commands to control applications, fine-tune the ML models, and create custom reports.

Costs and Benefits of Sensor Data Analytics Solution Implementation

Depending on the software complexity, the cost of implementing sensor data analytics may vary from $70,000 to $500,000*.

$70,000–$150,000

For a sensor data analytics solution that:

  • Enables batch data processing.
  • Provides rule-based analytics.
  • Integrates with a limited number of sensor data sources and device types.

$150,000–$300,000

For a solution of medium complexity that:

  • Enables batch and real-time data processing.
  • Provides rule-based and basic ML-powered analytics.
  • Integrates with multiple sensor data sources and device types.
  • Enables users to send manual commands to actuators.

$300,000–$500,000

For an advanced solution that:

  • Enables batch and real-time data processing.
  • Enables stream analytics and sending automatic commands to actuators in case of abnormal readings.
  • Provides rule-based and advanced ML-powered analytics.
  • Integrates with any required number of sensor data sources and device types.

Want a more precise figure?

ScienceSoft’s consultants are ready to estimate the cost of your sensor data analytics solution.

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Implementation of sensor data analytics brings:

  • Up to +57% workforce productivity

    due to employee activity tracking and analytics-based optimization

  • Up to 35% lower energy consumption

    due to IoT-controlled resource utilization

  • Up to a 20% decrease in water consumption

    and waste collection costs due to sensor data analytics in smart city systems

  • Up to a 50% reduction in out-of-stock SKUs

    due to implementing smart shelves in retail

  • Up to a 15% decrease in insurance auto claims

    thanks to the introduction of telematics analytics

  • Up to 50% savings on irrigation water volume

    thanks to the soil moisture sensor data analytics in agriculture

Popular IoT Platforms to Build Sensor Analytics Solutions

Below, ScienceSoft’s consultants describe the pros and cons of the market-leading platforms suited for building advanced sensor analytics solutions.

AWS IoT

Best for: smart cities, connected homes, agriculture and healthcare solutions

Features

  • AWS offers 4 different sensor analytics services for solutions of different complexity: e.g., event-based responses with AWS IoT Events and comprehensive analytics with AWS IoT Analytics.
  • 7 specialized products and services for sensor device management and connectivity.
  • Industry-specific services: AWS IoT FleetWise for fleet data management and AWS IoT SiteWise for industrial data analytics.
  • Easy integration with other AWS tools and services: e.g., Amazon QuickSite for visualization, SageMaker for ML, Amazon Kinesis for stream processing.
  • A wide variety of SDKs that facilitate the development of mobile and server-side IoT solutions.
  • Broad hardware compatibility thanks to Amazon’s multiple partnerships with device manufacturers.

Caution

Some of the services are limited or unavailable for on-premises and edge deployment. The integration, development, and support of AWS-based sensor analytics solutions require advanced technical skills.

Pricing

Lower pricing ranges are available for large volumes of messages.

Device connectivity: $0.08 per 1M minutes of connection per device.

Messaging: $0.7–$1 per 1M messages.

Free tier usage: available for the first 12 months within the defined processing, storage, and scanning limits.

Microsoft Azure IoT

Best for: healthcare, retail, manufacturing, logistics, and transportation

Features

  • Microsoft offers 8 different services and products for building sensor analytics solutions of different complexity: e.g., Azure IoT Hub for device management and Azure IoT Central for analytics functionality.
  • Smooth integration with Microsoft’s analytics services, including Azure Machine Learning and Azure Databricks.
  • Robust security services (e.g., Azure RTOS, Azure Sphere).
  • Efficient tools and services for edge deployment.
  • A good choice of integrators and technology partners thanks to Microsoft’s extended partnership ecosystem.

Caution

The diversity and complexity of the platform’s services and pricing makes it effort- and time-consuming to choose the relevant case-specific components and optimize the costs.

Pricing

The tiers depend on the number of messages sent daily.

Device connectivity: $0.08–$0.7 per month per device.

Messaging: $0.015–$0.07 per 1K messages.

Free tier usage: available for the first 12 months, covers the most popular Azure services and 25 always-free services + a $200 credit to explore Azure for 30 days.

Consider ScienceSoft to Implement Your Sensor Data Analytics

Consulting on sensor data analytics

Implementing sensor analytics is a big move, and ScienceSoft’s experts are ready to help you avoid unnecessary risks and gain confidence in your initiative. Our team will build a detailed business case, estimate the project costs & ROI, design a robust architecture, and suggest the right tool stack.

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Implementation of sensor data analytics

We know how important it is to do the job right on the first try when it comes to large IT initiatives. That is why ScienceSoft’s priority is to build a secure, scalable, and highly efficient data analytics solution that your organization will rely on for decades to come.

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About ScienceSoft

ScienceSoft is an IT consulting and software development company headquartered in McKinney, Texas. Since 1989, we help companies across 30+ industries leverage advanced data analytics to drive their business growth. We have developed mature quality and security management systems supported by ISO 9001 and ISO 27001 to provide our clients with world-class software and guarantee complete data protection.

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